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ARRANGEMENT OF “CUSTOM” PUSHBUTTONS“自定義“按鈕排列

Introduction: 介紹：

The m ain control panel is located on the operator platform and from it the operator m ay controls the m achine operation. It allows carrying out 

most operations but it is any case restricted by the other control panels with which the m achine is equipped. The operation of any of the m anua

l control panels in fact inhibits part of its functionality.

主面板或機床面板位于操作平臺上，用于控制機床工作。他能實現幾乎所有的機床操作但受限于其他面板所進行的操作。任何手動面板的使用會限 制

他的部分功能。

The operator, who is acting m anually for safety reasons, must have at any time the full control of the part of the m achine on which he is working.

為了安全起見，進行手動控制的操作者， 必 須在任何時候完全掌控他工作所在的那部分機床。

Composition: 組成

This m ain control panel is composed by: 主面板由以下組成：

MMC2 : Siemens display and keyboard to operate interactively with NC;

         MMC2：西門子的影像和字母數字鍵盤與NC一起使用。

“Machine ON” switch with green l a mp; “機床啟動”按鈕帶綠色信號燈；

“Alarm reset” switch with yellow l a mp; “報 警復位”按鈕帶黃 色信號燈；

“Buzzer” warning-horne; 蜂鳴器”警告聲

“Machine light” switch with white l a mp; “機床照明”按鈕帶白色信號燈；

Coolant “Aut o m atic – Manual” selector; ; 冷 卻液的“手動-自動”選擇鍵

“External coolant” switch with white  l a mp; “外冷 卻液”按鈕帶白色信號燈；

“Internal coolant” switch with white l a mp; “內冷 卻液”按鈕帶白色信號燈；

Coolant flow potentiometer;冷 卻液輸送電位計

Handweel activation switch;手輪激 活開關

Operator platform joystick;操作平臺控制桿

“Norm al OFF” switch;“正常關機”開關

Key-selector BHG activation;鍵-選擇BHG激 活

Spindle JOG selector (clockwise and counterclockwise);

主軸手動選擇（順時針和逆 時針）

“JOG Rotation” switch with white la mp;“手動旋轉”按鈕帶白色信號燈；

Chip conveyor “Aut o m atic – Manual” selector; 鐵屑輸送器的手動-自動選擇鍵；

“Start chip conveyor” switch with green la mp; 

“鐵屑輸送器的啟動”按鈕帶綠色信號燈；

“Stop chip conveyor” switch with red la mp; 

“鐵屑輸送器”的停止按鈕帶紅色信號燈；

Siemens mobile control panel (BHG).西門子移動控制面板（BHG）

Functioning: 功能

The functioning of the m ain control panel is quite complex because it carries out whether the norm al functions provided by Siemens, or the sp

ecific operations planned by the operator and both.

主面板的功能相當復雜，因為它既包含西門子提供的標準功能，還有上述功能用于專門操作。

To not overload the subject we decide to leave out the description of the standard functions Siemens, which you can find on the relevant use and m aintenance m anuals. In particular we do not treat the unit MMC that is entirely m anaged by Siemens. The only intervention m ade by the m 

anufacturer is that of inhibit some functions or configure some pages in order to better adapt it to the specific functions of the m achine. 

為了避免項目繁重，我方省略了西門子功能性標準的描述，您可參閱西門子提供的專用手冊。特別是，MMC單元我方也不做涉及了，因為此單元全由

西門子管理而機床制造上唯 一干涉的地方就是限 制了一些功能或配置使它更適合機床。

So we start with the keys placed under the user inter f a ce MMC. 

所以我們從MMC用戶接口下的按鈕開始介紹。

“Machine ON” Push Button: “機床啟動”按鈕

The key “m achine ON” serves to reset the safety submodule (emergency, overtravel, spindle) in order to operate the auxiliaries and the m achine 

axes. At the first switching on the relevant la mp is OFF. This condition means that all the functions of the m achine are inhibit and at least one 

safety submodule has not been reset.

“機床啟動”按鈕用來恢復安全模式（緊急情況，超行程，主軸），打開輔助開關和各軸。第一次啟動的時候，按鈕相關的信號燈是暗的。此情況表明

機床的所有活動被禁止且至少有一種安全模式沒有被恢復。

If the m achine condition does it allow, after the first selection of the key all the safety submodules are reset (m achine not in overtravel, 

emergencies not set, headstock control panel deactivated); on the contrary, the state of inhibition will rem ain active. When the safety 

submodules are reset the l a mp flashes slowly. In this new state a second selection of the key “m achine ON” produces the activation of 

the auxiliaries and so the m achine is operative with the only exception that the axes are not powered.

直到第一次按按鈕，在機床條件允許的條件下安全模式才被恢復（沒有超行程，緊急按鈕沒有按下，主面板不可用）；否則，仍保持禁止狀態。

當安全模式被恢復時，信號燈慢閃。在這種新的狀態下，按住“機床啟動”按鈕一秒激 活輔助開關，機床啟動，但軸未進給。

The quick flashing of the la mp shows the new condition.

用燈的快閃來表示這種情況。

With the further selection of the key the axes line is powered. It is conditioned by the fact that it would be the DC an AC input and that no 

axis would be in overtravel.

更長的按住此按鈕，則激 活軸線。在這種狀態下，有交直流進給沒有軸超行程。

The la mp shows this new condition ON.

通過燈接通來表示這種新狀態。

If at least one axis is in overtravel the input at the axes line is abled only for the time in which the key is pressed, provided that the channel 1

 would be in the JOG mode. In case the axis is in overtravel it is necessary to keep pressed the key “Machine ON” as long as to control the axis 

out of the overtravel.

如果至少有一根軸超行程，則只有按下按鈕時才軸線進給并使通道1處于手動模式。如果軸超行程，則按住“機床啟動”按鈕可以避免。

After operating the axes line it keeps this condition as long as one of the above mentioned conditions will occur: emergency state of the 

m achine, wrong DC or AC input, axis in overtravel. Among these events only the emergency state disables also the auxiliaries, this means 

that except for this case the relevant la mp flashes quickly.

一旦軸線激 活，則保持這種情況直到狀態改變，諸如：機床處于緊急狀態，直流或交流進給不正確或者軸再次超行程。在這些狀態中，只有 機床

處于緊急狀態才關閉輔助開關；這意味著，除了這種情況，相關的信號燈僅保持快閃。

The use of the headstock control panel causes the activation of the spindle safety submodule. If this happens it is necessary to reset the 

submodule m a k i n g sure that the attachments and the tools would be cla mped and the selector of the headstock control panel would 

be in the central position and then press the “M achine ON”. For further inform ation see the section “Headstock control panel”.

主控制面板的使用將激 活主軸安全模式。確保附件和刀 具夾緊且面板選擇器處于中 心位置，然后按下“機床啟動”按鈕，則安全模式隨后將被恢復。

祥見“主控制面板”。

“Alarm Reset” Push Button: “報 警復位”按鈕

The selection of the key “Alarm reset” disables all alarms; for further inform ation see the section “alarms and messages”. The relevant la mp 

is norm ally OFF and it flashes at each alarm or message out of the norm al running of the m achine.

“報 警復位”按鈕用來撤銷所有的報 警，只要按一下按鈕即可（詳見“報 警和信息”）。按鈕相關的信號燈正常下是暗的，每閃爍一次就有一次關于機

床的不正常機能的報 警或信息顯示。

In particular, the la mp doesn’t flash during the axis uncla mping being that a transitory condition belonging to the norm al running of the 

m achine.

特別是，信號燈不閃的時候說明軸釋放，這種情況是短暫的，且為機床正常運行的一部分。

Buzzer: 蜂鳴器

The “Buzzer” or hooter serves to draw the attention of the operator owing to the particular conditions that norm ally he couldn’t feel. 

蜂鳴器或者聲音報 警是用于引起操作者注意那些不可轉移的特殊情況。

It gives an impulse each time the Renishaw bends and in any case it shows the condition reached.

它每次發出一個脈沖來表示Renishaw探 頭彎曲或者發生了情況。

It gives an impulse also when abling the control of the Renishaw by M50 but this last is not yet activated.

也可以表示帶M50功能的Renishaw控制啟動但Renishaw還未激 活。

Coolant: 冷 卻液

The coolant m anagement (or the air supply on the workpiece) is carried out whether in m anual mode or in aut o m atic. Doubtfully the first 

one prevails on the second one.

可手動和自動控制冷 卻液（或氣用于工件）。毫無疑問，手動優先。

For this purpose, it has been provided on the m ain control panel a two positions selector key: m anual or aut o m atic mode. 

為此，主面板上設置了一個2位置選擇鍵：手動或自動模式。

When the selector is in the aut o m atic mode the key for the external and internal coolant is inhibit and its control is assigned to the NC.

如果該選擇鍵處于自動模式位置，則控制內外冷 卻液的按鈕停止而由NC控制。

In fact, by the functions M7, M8, M97, M98 it is possible to control the internal and external coolant, the air supply inside and outside the 

workpiece respectively, while the function M9 disables all these functions.

事實上，M7,M8, M97, M98功能可以分別控制內外冷 卻液，工件內外氣體供給，但M9關閉了這些功能。

The la mp relevant to the internal, external coolant or the air supply (led on the push button INTERNAL AIR – EXTERNAL AIR on the operator 

control panel) will be ON when the function is active, and OFF on the contrary.

當功能有 效時，內外冷 卻液/氣（操作面板上的內/外氣鍵）的信號燈點亮，反之熄滅。

With the selector key in m anual mode the coolant supply will be interrupted and its reactivation depends on the next key selection. The first 

selection of the key serves to activate the control and the second one to deactivate it.

如果該選擇鍵處于手動模式位置，則當前可用的冷 卻液被阻斷，再次激 活則需按鍵。第一次按鍵激 活控制，第 二次按則停止。

Also in this case the la mps ON will state the function active, while if they are OFF the function is not controlled.

這種情況下，燈亮說明功能可用反之則不能控制。

Besides the above-mentioned state there is a state of flashing la mp, which happens whenever a function operated by the progra m is 

disabled m anually. In this case with the selector in aut o m atic mode the control will be immediately reset.

除了這些情況以外，燈閃說明程序手動停止來使功能激 活。在此情況下，使選擇鍵處于自動模式下，就能立即恢復控制。

Handwheel: 手輪

This key serves to operate the handwheel placed from the side of the m ain control panel and it allows moving all axes exclusively in JOG mode. 

Its operation is also conditioned by the state of the SIEMENS mobile control panel, because is not possible to move the axes in JOG from two 

different equipments at the sa me time.

此鑰匙用于激 活位于主控制面板邊上的手輪，它可以使所有軸以手動模式移動。它的操作允許與否由西門子控制面板的當前狀態所決定，因為不可

能在手動模式下通過兩個不同的裝置同時來移動軸。

Joystick for the operator platform: 操作平臺控制桿

Through a joystick at 4 positions it is possible to move the platform independently from the m achine movement in order to have a better sight 

of the workpiece.

通過4位置控制桿，可以從機床運動中單獨移動平臺以能更好地看見工件。

BHG Selector-Key: BHG鑰匙選擇器

The selector-key BHG enables activate or deactivate the BHG control panel. The selector key on the BHG serves to deactivate its functionality 

even keeping the connection with the NC. With the electrical connection off, also the mush-room-head pushbutton and the safety device 

“dead m an” are inhibit.

BHG鑰匙選擇器用來打開或關閉BHG面板。鑰匙選擇器處于BHG無作用狀態則停止功能，即便在與NC通訊中。蘑菇形緊急按鈕和安全設備“備用”無效。

Spindle JOG: 主軸手動模式選擇器

The selector for the clockwise and counterclockwise JOG of the spindle has the sa me functionality as of that placed on the operator control 

panel if they are selected together with the pushbutton for the spindle rotation and with the channel 1 in JOG mode.

操作面板上的主軸順時針手動模式和逆 時針手動模式有相同的功能，當與主軸旋轉按鈕一起按下時通道1處于手動模式。

Without pressing this pushbutton the selector doesn’t work. Unlike the keys on the operator control panel these last ones operate also in 

concomitance with the movement of an other axis.

沒有此按鈕，則選擇器不進行任何操作。與操作控制面板上鍵不同的是最后的幾個鍵操作時伴隨著另一個軸的移動。

Chip conveyor: 鐵屑輸送器

The chip conveyor can be moved whether in aut o m atic or in m anual mode. The first mode is operated by the functions M76 (ON) and M77 

(OFF) while the second one depends on the state of the selector on “Manual functioning forward/backwards” and of the relevant pushbutton 

“Start” and “Stop”.  

鐵屑輸送器能用手動和自動兩種模式控制。第 一種模式由M76（接通）和M77（切斷）功能控制，第 二種取決于“手動功能向前/向后”選擇鍵的狀態

以及相關的“開始”“停止”按鈕。

The la mps show at each time the state of the chip conveyor with the following meaning:

信號燈顯示鐵屑輸送器的狀況，含義如下：

“Start” la mp ON when the chip conveyor is moving in aut o m atic or m anual mode.

信號燈亮說明輸送器在自動或手動模式下工作。

“Stop” la mp ON when the chip conveyor is stopped.

燈暗說明停止工作。

 “Start” la mp flashing when the movement of the chip conveyor is prevented due to the change of the selector from m anual mode to aut o 

m atic or viceversa if the conveyor is still moving or finally to the microswitch “chip conveyor ja mmed”.

信號燈閃說明鐵屑輸送器運動被阻止，可能由于輸送器運動時選擇鍵更換從手動模式轉為自動或相反，或最終轉為微型開關“鐵屑輸送器堵塞”。

Operator Push Button (Cust o m Keys): 操作員按鈕（客戶鍵）

As per the MMC we do not detail its functionality (see the SIEMENS description) but we will consider only the part relevant to the “Cust o mer” 

keys. Only the m anufacturer of the m achine provides these keys for the m anagement. There are 15 keys and their function depends to the

 planning m ade by the m anufacturer. 

關于MMC我們不作詳述，您可參閱西門子書，但介紹“用戶”鍵的管理部分，即機床制造商掌控的這些鍵。總共有15個鍵，他們的功能取決于制造商。

The numeration is m ade as usually from left to right and up and down.

編號方式為從左到右，從上到下。

Functions carried out by the keys: 鍵的功能

Not used未使用

Not used未使用

Not used未使用

Manual tool change ack n o wledge手動裝/卸刀

Tool change reset換刀復位

Reference point by-pass (Key) 模擬走參考點鍵

Attachments unlock附件松開

Axes unlock (M11) 軸松開（M11）

L a mps test信號燈測試

Interlock area by-pass互鎖旁通鍵

Internal air內壓縮空氣

External air外壓縮空氣

Not used未使用

Delete distance to go (Channel 1) 刪除距離（通道1）

Axes lubrication軸潤滑

Here a short description of their function. 鍵的簡短描述

T1 key:

Not used. 未使用

T2 key:

Not used. 未使用

T3 key:

Not used. 未使用

T4 key:

The T4 key is used during the m anual tool change and it informs the NC that the operation has been carried out by the operator.

T4鍵用于手動換刀，它通知數控系統操作是人為的。

The PLC controls that all the operations concerned by the tool change would be done in the correct sequence and it accepts the selection of the 

T4 key only when the tool is changed. The tool change progra m is waiting in any case a further selection of the key “NC-Start” in order   to 

complete the movement of the m achine.

PLC控制所有與換刀相關的操作按照正確的順序進行，只有換刀時才接受選擇T4鍵。換刀程序等待進一步選擇“數控-開始”以完成機床的運動。

T5 key:

The T5 key serves to reset the tool m agazine. If during the tool change you select the key reset it is possible that the tools would be m arked as 

of changing tools. A tool being in this position can’t be called into the spindle and so you can’t use it for the m achining.

鍵5用于刀庫恢復。如果換刀期間按下復位鍵，則刀 具保持標記。處于此種情況下的刀 具不能被主軸重復使用，因此不能用于加工。

To avoid this condition it is suggested, after carrying the m achine at the norm al condition of working to do this operation:

為了避免這種情況發生，在機床恢復到正常工作條件下后，執行下面一系列操作：

Reset the channel 2復位通道2

Reset the channel 1復位通道1

Press the key T4. 按下T4鍵

So the starting conditions were reset and the m achine m ay restart running.

The led means that the operation has been started up.

用這種方法，啟動條件被恢復，機床可重新正常工作。燈僅表示開始操作。

T6 key:

The m achine, as it was conceived, doesn’t allow the operator to us it in aut o m atic or semiaut o m atic, if at least one of the axes has been 

referenced (spindle excluded). This is necessary in order to avoid any aut o m atic operation providing the referencing of the axes (i.e the au 

t o m atic tool change). A special key (T6) has been provided in order to allow the operator to get out from a critical situation by overlooking

 the taking up of the reference of one or more axes. 

工根據機床設計即使只剩有一個軸還沒有回參考點的情況下都不允許操作者使用自動或半自動模式。為了避免粗自動操作提供軸參考（例如自動換刀）

，這是必要的。為了這個目標，T6鍵能使一個或多個軸在一些特殊情況下忽略參考點以擺脫危險的情況。

Of course, the operator has to be aware that using this pushbutton the m achine is not working at full safety conditions, and so he has to be 

aware of which aut o m atic operation he can or not use.

當然，操作員應明白使用該鍵時機床沒有在zui安 全的條件下工作，因此操作者必 須注意能否進行自動操作。

To operate the function of axis reference by-pass it is necessary to press the selector key of the axis not to be referenced together with the 

key 6. This last has to be released before the axis selector key, otherwise the by-pass will not activated.

要使參考點旁通，只要按住所選沒有回參考點軸的按鈕并同時按下鍵6。此外，鍵6必 須在軸選擇鍵釋放前釋放，否則通路不能被打開。

It is also possible to exclude more than one axis by operating in the sa me way as said above.

停止多個軸為了在另外軸上用上述同樣的方法操作是可行的。

To exclude the by-pass function you have to press only the T6 key.

切斷通路只要按下T6鍵即可。

The relevant led on shows that at least the reference of one axis has been excluded, while the led off shows that the m achine is norm ally 

working.

與其相關的信號燈亮時表示至少軸上的一個參考點被切斷，燈滅則表示機床正常運行。

By pressing an axis selector key it is possible recognizing if the concerned axis has been by-passed or not. In this condition the led off/on 

shows that the axis in not subject to by-pass, while the led flashing shows that the by-pass is active.

通過按下軸選擇鍵之一，同樣能識別軸的通路打開或關閉。在上述情況下，燈滅或亮都表示軸沒有任何通路，而燈閃則表示軸的通路打開。

T7 key:

The key T7 serves to the m anual uncla mping of the attachment. Being that a dangerous operation, both for the operator and for the integrity 

of the attachment we have provided that the m anual uncla mping takes place only by selecting it on the headstock control panel and by 

pressing the T7 key. This avoids that the operator could wrongly uncla mps the attachment instead of a tool. The led ON shows only that 

the key has been selected.

T7鍵用于手動松開附件。此操作會對操作者和附件本身的完整性造成危險，使用選擇附件和主軸箱面板上的松開或按下T7鍵可實現手動松開。

這就能預防操作者進行錯誤操作（本要松開刀 具卻松開了附件）。此鍵相關的信號燈僅用來表示該鍵被按下了。

T8 key: 

By the key M11 active and the channel 1 in Jog mode it is possible to uncla mps all the m achine axes except for the B axis of the table for

 which it is necessary at each control waiting for its uncla mping.

在手動方式通道1下通過按M11鍵就能放松除了工作臺B軸和A軸之外的所有 機床軸，而它們的放松是由每次控制要求的。

The key is of bistable type so the first selection will activate it while the next one will deactivate it.

此鍵是雙向穩定的，第一次按啟動，隨后按則禁止。

The relevant led ON shows the selection while the led OFF shows the deactivation.

相關的燈亮表示該選擇器啟動，燈滅說明切斷。

T9 key:

The key “la mps test” has been provided to allow a rapid check of the different la mps, which the m achine is equipped. Its function is that of 

switching on the la mps and the led associated to the “Cust o mer” keys placed on the m ain control panel. As the functionality of the la mps 

shows the special conditions of the m achine, their failure m ay confuse the operator, which is monitoring the m achine itself. 

“信號燈測試”鍵用于快速檢查機床幾個部位的信號燈的完整性。它的功能簡單，只要打開所有的信號燈和主面板上“用戶”鍵相關的燈。由于信號燈

是用來表示機床的特殊狀態，其中一盞有故障會導致操作者錯誤判斷機床的實際狀態。

This key serves in fact to check the correct operation of these indicators and it has to be always used when doubting about the interpretation 

of the indicator as regards to the reality. The relevant led states the selection done.

此鍵用于實際檢查這些燈正常運行與否，并用于懷疑燈的顯示和實際狀態不符時。相關的信號燈僅用于表示此鍵已被按下。

T10 key:

For the m achine safety they have been provided some interference zones a mong the mechanical components.

為了機床的安全，在幾個機械部位中有一些干擾區。

These safety devices restrict consequently some operations of the m achine. To this end it has been provided a key for the interference 

by-passing which functioning only in Jog mode. When this key has been selected it is necessary that the operator checks himself any 

possible collision between the m achine and the table, or the m achine and the pick-up.

這些安全區限 制了機床的一些功能但對操作是必 需的。為了此目的，旁路的干涉只能采用手動方式。當干涉啟動時，所有的安全區用于干涉機

床和工作臺之間，機床和刀庫之間等等不再受控制，需操作者檢查是否有碰撞發生。

The relevant led states the selection done.

相關的信號燈表示該選擇生效。

T11 key:

This key has the sa air. For its working see the chapter “Coolant”. 

該鍵與內冷 卻液輸入功能一樣，但是不同的是它輸入的是壓縮空氣而不是冷 卻液。其使用方法見“冷 卻液”章節。

We only point out that internal coolant and/or internal air supply are reciprocally exclusive because they use the sa me mechanical parts.

我們只指出內冷 卻液和/或內壓縮空氣輸入互為排斥，因為使用相同的機械部件。

T12 key:

This key has the sa me function as that of the external coolant supply but instead of coolant it supplies air. For its working see the chapter 

“Coolant”. 

該鍵與外冷 卻液輸入功能一樣，但是不同的是它輸入的是壓縮空氣而不是冷 卻液。其使用方法見“冷 卻液”章節。

We only point out that external coolant and/or external air supply are reciprocally exclusive because they use the sa me mechanical parts.

我們只指出外冷 卻液和/或外壓縮空氣輸入互為排斥，因為使用相同的機械部件。

T13 key:

Not used. 未使用

T15 key:

Through this key it is possible to force a lubricating pulse on the nuts of all axes that are equipped with worm screws. Norm ally is the PLC that while checking the distance covered by the concerned axis decides when generating a lubricating pulse. In any case it is possible for the operator to do a further m anually lubrication of the nuts (30 seconds for each key selection).

該鍵可以對各軸配有螺紋絲杠的螺帽進行潤滑脈沖。正常情況下，PLC檢查相關軸所覆蓋的距離決定何時產生潤滑脈沖。任何情況下操作員可以進一步手動潤滑螺帽（每個選擇鍵30秒）。